Dietary supplement research, formulation and manufacturing

Design considerations

What shapes a formula

Six factors decide how a set of ingredients becomes a product people can take every day.

Ingredient compatibility

Some ingredients react with each other or absorb moisture. We separate, coat or reformulate to keep each one intact.

Shelf-life overages

Some vitamins, such as vitamin C and B12, lose potency over time. Measured overages keep each one at or above label claim through the expiration date.

Minimal excipients

Flow agents and fillers are used only where the process needs them, at the lowest amount that works.

Dose per serving

We balance the clinical dose against capsule size and serving count so the product is practical to take.

Taste and texture

Powders and gummies are flavored and masked so customers keep taking them through the full bottle.

Dietary requirements

Formulas can be built to meet vegan, gluten-free or allergen-free requirements from the start.

Development

From concept to a production-ready formula

You approve the formula at each stage before it moves to the next.

  1. 01

    Brief

    We confirm target ingredients, doses, format and intended claims with your team.

  2. 02

    Bench prototypes

    Small lab batches test blend behavior, fill weights and ingredient compatibility.

  3. 03

    Stability study

    Prototype units are stored under controlled conditions and tested on a fixed schedule.

  4. 04

    Pilot batch

    A scaled run on production equipment confirms process settings and uniformity.

  5. 05

    Technical transfer

    Specifications, master records and test methods are finalized for full production.

Stability

Stability testing

Stability data supports the expiration date printed on every label. Samples are pulled and tested at set intervals under two storage conditions.

StudyStorage conditionPurposeTypical pull points
Accelerated40 °C / 75% relative humidityStresses the formula to reveal weak points early in development0, 1, 3 and 6 months
Real-time25 °C / 60% relative humidityConfirms potency under normal storage through the full shelf life0, 3, 6, 12, 18 and 24 months

Conditions follow the ICH guidelines widely used for stability testing. Pull points vary by product and target shelf life.

Specifications

What a finished product specification covers

Every product gets a written specification before production. Quality assurance tests each lot against it.

Identity
Confirms each ingredient is the correct material and form.
Strength
Sets the acceptable range for each labeled ingredient amount.
Purity
Sets limits for heavy metals, microbes and other contaminants.
Composition
Defines every component, including excipients and capsule materials.
Physical
Covers weight, hardness, disintegration, color and appearance.

Start a project

Have a formula in mind?

Tell us what you want to make. We will review the concept and outline the research, development and production path.