Production flow
From raw material to sealed bottle
Eight stages, each recorded in the batch production record.
- 01
Receiving & quarantine
Incoming materials are held apart until they pass inspection and testing.
- 02
Identity testing
Each ingredient lot is tested to confirm it is the material that was ordered.
- 03
Weighing & dispensing
Ingredients are weighed to the batch record, with a second-person check.
- 04
Blending
Blend order and time are set in the master record to reach uniform distribution.
- 05
Encapsulation or compression
The blend is filled into capsules, pressed into tablets or packed as powder.
- 06
In-process checks
Operators check weights, hardness and appearance at set intervals during the run.
- 07
Packaging & labeling
Line clearance and label reconciliation prevent mix-ups between products.
- 08
Quality release
Quality assurance reviews the full batch record and test results before release.
Controls
Process controls
These controls run on every line, for every product.
- Master manufacturing record
- The approved instructions for each product, followed for every batch.
- Batch production record
- A complete account of each batch, including materials, equipment, operators, checks and results.
- Line clearance
- Lines are cleared and verified between products so no material carries over.
- Equipment cleaning
- Cleaning is logged for each piece of equipment and verified before reuse.
- Environmental monitoring
- Temperature and humidity are monitored in production and storage areas.
- Personnel training
- Operators are trained on cGMP and on each procedure before they work on a line.
Formats
Formats and packaging
We help match each formula to the format that holds its dose and keeps it stable.
| Format | Options | Suited to |
|---|---|---|
| Capsules | Gelatin or HPMC shells, multiple sizes | Most powdered ingredients and blends |
| Tablets | Coated, uncoated, chewable | Higher doses per serving and mineral formulas |
| Softgels | Gelatin or plant-based shells | Oils and fat-soluble vitamins |
| Powders | Bulk tubs, single-serve stick packs | Large servings such as protein and electrolytes |
| Gummies | Pectin-based | Customers who prefer chewables |
Packaging options include HDPE and glass bottles, resealable pouches, blister packs and stick packs, with desiccants and induction seals where a formula needs them.
Traceability
Lot traceability
Every finished lot links back to its ingredient lots, the equipment used and the people who made it. If a question comes up about a product in the market, we can trace it to its source.
Example lot chain
- Ingredient lots
RM-0417 · RM-0422Each tested on receipt - Batch record
BPR-1186Every step signed - Finished lot
FL-1186Released by QA - Shipment
SH-7702Linked to customer orders
Start a project
Have a formula in mind?
Tell us what you want to make. We will review the concept and outline the research, development and production path.